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Gamma-Alpha

The following examples all simulates the \gamma\rightarrow\alpha transformation of a ternary steel model alloy including iron (Fe), carbon (C) and manganese (Mg).

Example Description
T010_Gamma_Alpha
T011_Gamma_Alpha_TQ
T010_Gamma_Alpha and T011_Gamma_Alpha_TQ demonstrate the difference between MICRESS® simulations with and without coupling to Thermo-Calc™. Both examples are concentration-coupled (either linearized phase diagrams or database use) and demonstrate the use of the "seed-undercooling" nucleation model.
T012_Gamma_Alpha_PARA
T013_Gamma_Alpha_PARATQ
Important for solid-state transformations in systems with slow and fast diffusing elements is the use of the NPLE (non-partitioning, local equilibrium) redistribution model. T012_Gamma_Alpha_PARA and T013_Gamma_Alpha_PARATQ use the para-equilibrium models instead.
T014_Gamma_Alpha_Stress T014_Gamma_Alpha_Stress shows how stress coupling can be included.

The following examples are variations of the T011_Gamma_Alpha_TQ model.

Example Description
T016_GammaAlphaCementite_TQ T016_GammaAlphaCementite_TQ utilizes full coupling to a thermodynamic database.
T017_GammaAlphaCementite_LinTQ T017_GammaAlphaCementite_LinTQ demonstrates the application of a combination between linearized phase diagrams and coupling to a thermodynamic database. Furthermore, cementite is added as third solid phase.
T018_GammaAlphaPearlite_TQ T018_GammaAlphaPearlite_TQ demonstrates the use of the "diffuse" effective phase model for pearlite.

Alloy

Alloy systemFe-C-Mn (FeCMn.Ges5)
Composition Group A
  • 0.1 wt% C
  • 1.5 wt% Mn
Group B
  • 0.103 wt% C
  • 0.49 wt% Mn
Group C
  • 0.25 wt% C
  • 0.174 wt% Mn
Transitionsolid phase transition

Group A

Group A demonstrates how to use MICRESS® for simulation of solid state transformations like the alpha to gamma transition. Characteristic for simulation of solid state transformations is the necessity to define an initial microstructure which is typically not needed in case of solidification. In this case, 9 initial grains of ferrite are positioned with user-defined center coordinates and radii. Voronoi construction is used to obtain a typical grain structure without overlapping or holes. The specific input data can either be chosen manually for small numbers of grains or taken from specific tools like "Random_Grid". Alternatives for definition of initial grain structures are random generation or reading from experimental microstructures or prior MICRESS® simulations.

Transformation is calculated at a constant temperature of 1023 K (750 °C) where the alpha (fcc) phase is thermodynamically stable. But during the phase transformation, the dissolved elements C and Mn are redistributed, reducing the driving force for transformation. While C is a fast diffusor and can move away from the interface, Mn diffuses too slow in the time-scale of the transformation and thus must be overrun (nple) or trapped (para/paratq). This fact that the diffusion profiles of Mncannot be spatially resolved makes it necessary to use specific models for solute redistribution which avoid artefacts of the standard redistribution model. In these examples, the conditions are chosen such that the different redistribution modes nple and para/paratq are leading to substantially different transformation rates, because in case of nple the pile-up of the element Mn in front of the moving interface is taken into account for calculation of the driving-force, while in case of para or para-tq it isn't.

The purpose of the 4 different versions of T010_Gamma_Alpha is to demonstrate on one hand the differences when using linearised phase diagram data and fix Arrhenius-type diffusion coefficients versus thermodynamic and diffusion databases, and on the other hand the redistribution models nple versus para or paratq. For the first type of comparison (T010_Gamma_Alpha vs. T011_Gamma_Alpha_TQ and T012_Gamma_Alpha_PARA vs. T013_Gamma_Alpha_PARATQ) it is demonstrated how input is specified. When comparing the simulation results it turns out that there are substantial differences. The reason here is that the different redistribution modes nple and para/paraTQ lead to strongly different local tie-lines which cannot be reasonably approximated by a single linearized description. The second type of comparison (T010_Gamma_Alpha vs. T012_Gamma_Alpha_PARA and T011_Gamma_Alpha_TQ vs. T013_Gamma_Alpha_PARATQ) shows strong differences in the transformation kinetics due to the different redistribution behaviour of Mn.

It should be noted that the numerical and physical parameters used in these examples are not necessarily correct or validated by literature! The user who intends to build up own simulations based on these examples takes the full responsibility for choosing reasonable values!

Group B

Group b) consists of a single example and demonstrates how to include elastic stress in the simulation of the gamma-alpha transformation. note that in this case stress is calculated only for the output time steps. The contributions to the driving force are neglected here.

Group C

Group c) includes cementite as a further solid phase into the simulation. The spatial resolution is adapted for the gamma-alpha reaction and thus too low for resolving individual pearlite lamellae. Two different strategies are compared how pearlite is represented: In T016_GammaAlphaCementite_TQ, a high number of individual cementite particles are nucleated, resembling a phase mixture with consistent phase fractions and compositions but incorrect microstructure. On the other hand, GammaAlphaPearlite_TQ uses a diffuse phase model which represents pearlite as a continuous phase mixture.

T017_GammaAlphaCementite_LinTQ is added for demonstrating how to proceed if a certain phase (cementite in this case) is not contained in the thermodynamic database. Here, only the interaction between gamma and alpha is simulated using the database while the interactions of these two phases with cementite are defined by linearized phase diagrams (in this case using the "linTQ" format).

Results

Group A

Phase transition sequence

T010_Gamma_Alpha T011_Gamma_Alpha_TQ T013_Gamma_Alpha_PARATQ
t=0\rm{s}
t=50\rm{s}
t=300\rm{s}

Carbon (C) composition at t=50\rm{s}

T010_Gamma_Alpha T011_Gamma_Alpha_TQ T013_Gamma_Alpha_PARATQ

Group B

Phase transition sequence

-1: interface, 0: unassigned, 1: gamma; 2: alpha; 3: cementite

T017_GammaAlphaCementite_LinTQ T016_GammaAlphaCementite_TQ
t=0\rm{s}
t=6.5\rm{s}
t=13\rm{s}
t=35\rm{s}

Carbon (C) and Manganese (Mg) composition at t=35\rm{s}

T017_GammaAlphaCementite_LinTQ   T016_GammaAlphaCementite_TQ  
C Mg C Mg

Group C

T014_Gamma_Alpha_Stress phase transition sequence

-1: interface, 0: unassigned, 1: gamma; 2: alpha; 3: cementite

t=0\rm{s} t=6\rm{s} t=10\rm{s} t=15\rm{s}

T014_Gamma_Alpha_Stress von Mises stress

t=0\rm{s} t=6\rm{s} t=10\rm{s} t=15\rm{s}

Acicular growth

T015_Gamma_Alpha_FeC_Acicular phase transition sequence

t=7\rm{s} t=8\rm{s}
t=9\rm{s} t=10\rm{s}